Cleaning waste­water pressure pipes with the Quick-Pig pig launcher

Check, flush, vacuum and pig safely from the top edge of the site

Clean waste­water pressure pipes safely and efficiently, as deposits and blockages impede the flow of waste­water. For this reason, waste­water pipes should be cleaned regularly.
Pigging is partic­u­larly effective for this with Quick Pig.
The Quick-Pig Station is a cleaning and inspection opening for pressure pipes that can be safely operated from the top of the ground.
With the Quick-Pig Station, you save yourself the need for a walk-in manhole and can maintain your pressure pipeline easily and safely.
Whether testing, flushing, suctioning or pigging, every­thing is done in no time at all. The station is installed in the penstock via the pipeline construction, also as a subse­quent minimally invasive upgrade of a penstock.
With the Quick-Pig Station, your employees can safely test, flush, vacuum and pig a pressure pipe from the top of the ground.
This signif­i­cantly reduces the risk of injury and the time required for pigging.
Quick-Pig supports you in imple­menting the require­ments of the self-inspection ordinance in a cost-effective manner and at the same time reduces the life cycle costs (manhole rehabil­i­tation) of the pipeline system.
Each Quick-Pig station is individ­ually adapted to your needs so that you can efficiently clean your waste­water pressure pipe in accor­dance with your pipe system.
We will be happy to advise you, contact our Quick-Pig sales team directly! Have we piqued your interest?
Here you will find further inter­esting details and experience reports on Quick-Pig: 

Technical data

Complete data sheet

Tender text

PE100 pig trap Quick-PigGeneralprelim­inary remarks The molded parts to be offered must be made of material in accor­dance with the PE100+ Associ­ation and comply with DIN EN 12201 with regard to dimen­sions, toler­ances and quality require­ments. Proof of production on the basis of a quality assurance system in accor­dance with DIN EN ISO 9001 must be provided. A certificate in accor­dance with DIN EN 10204 must be provided by the manufac­turer for all molded parts. The body of the molded part must be made from a single piece of homoge­neous semi-finished product in order to ensure the required reinforcement and thus high stability of the molded part. Semi-finished products made from winding rod or other subse­quently applied reinforce­ments are not permitted. The pig launching station must be made of PE100.
It must be designed in accor­dance with the pressure class and consist of the housing with a form-fit pigging chamber (trans­mitter) of the same nominal diameter and the bayonet catch with O‑ring seal and stainless steel operating rods as well as a dome designed for the instal­lation depth, which closes pressure-tight at the top with a dummy cover.
All materials used within the fitting must be made of corrosion-free material. The seal must be made of media-resistant material. The pipe connec­tions must be designed as spigot ends in a suffi­ciently long form for HE butt welding or HW welding corre­sponding to the nominal width of the pipe to be pigged. The inner beads of the HE butt weld joint must be removed. Due to its design, the pig launcher can be installed under­ground in the pipeline without a manhole structure and can be operated from the top of the ground.
Standard manhole covers corre­sponding to the expected traffic load must still be taken into account as a separate item.

  • Weiter­lesen

    Optional/Zusätzlich erhältlich sind Bajonett-Verschlüsse mit Molchempfänger-Funktion. Beide Versionen des Bajonett-Verschlusses (Sender und Empfänger) müssen untere­inander austauschbar sein und können optional auch mit Storz-Kupplung als Spülan­schluss ausge­führt werden.

    Die Rohran­schlüsse können optional mit zugfesten Steck­kup­plungen REINOGRIP und/oder Flanschan­schlüssen entsprechend der einzuset­zenden Absperr-Armatur versehen werden. Die verwen­deten Flansche müssen aus korro­sions­freiem, faserver­stärktem Kunst­stoff hergestellt sein. Bund und Flansch müssen an ihren Verbindungs­flächen formschlüssig ineinander greifen, der Flansch den Bund zusät­zlich von außen noch stützen, um einer Verformung entge­gen­zuwirken. Dies bewirkt eine volle Druck­be­last­barkeit der Flanschverbindung entsprechend der Rohrdimensionierung.

    Normen/Richtlinien
    DIN EN 12201, DIN EN 1092–1, DIN 4124, DIN EN 1671, DWA‑A 116–2, DVS 2207, DVS 2210, DIN EN 10204, DIN EN ISO 9001, DIN EN ISO 50001

    Zulassungen/Zertifikate

    Abnah­meprüfzeugnis 3.1 nach DIN EN ISO 10204 am Halbzeug vom verar­beiteten Rohstoff mit Angabe von MFR und OIT; nur PE100 Material gem. PE100+ Association

    Hersteller zerti­fiziert nach ISO 9001:2015 und ISO 50001:2011

    Hersteller:
    Reinert-Ritz GmbH oder gleichwertig

    Leistungs­beschreibung:

    PE100 Molch­schleuse QuickPig (Sender) für … [Medium]-Leitung, druck­klas­sen­gerecht, für schacht­freien, erdver­legten Einbau in eine Leitung aus … [PE/PVC/…] der Dimension DN/OD … x … mm SDR …

    Ausführung

    • mit Spülan­schluss □ 2“
    • 4“ (ab d 200 mm)

    Inklusive Zubehör:

    • Bajonett-Verschluss als Molchempfänger
    • Bajonett-Verschluss als Molchempfänger mit Spülan­schluss □ 2“
    • 4“ (ab d 200 mm)
    • Press-Hebel

    Anschlüsse

    Eingang:

    • PE100 Rohrstutzen d … SDR …, Länge … mm
    • Flansch DN … d … SDR … PN …
    • zugfeste Steck­kup­plung d …

    Ausgang:

    • PE100 Rohrstutzen d … SDR …, Länge … mm
    • Flansch DN … d … SDR … PN …
    • zugfeste Steck­kup­plung d …

    [Gesamtlänge: … mm]

    Rohrdeckung: … mm

    Betrieb­s­druck: … bar

    Liefer­nachweis:
    Reinert-Ritz GmbH
    Ernst-Heinkel-Straße 2
    48531 Nordhorn
    Tel.: +49 5921 8347–0
    Fax: +49 5921 8347–25
    www.reinert-ritz.de
    Email: contact@reinert-ritz.com

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Quick-Pig data sheet

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Molded parts in practice